Seamless (SMLS) pipes are widely used across industries such as petrochemicals, fertilizers, machinery, and aviation due to their exceptional pressure resistance and high-temperature performance. Common types include seamless precision tubes and seamless hydraulic tubes.
The classification of seamless pipes is based on their manufacturing process and chemical composition. According to the national standard GB/T 14975-2002, seamless pipes are categorized into five grades: A, B, C, D, and E, with the performance requirements increasing sequentially.
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Seamless Pipe Grades and Their Applications
1. Grade A Seamless Pipes
Characteristics: High chemical composition standards, superior heat treatment quality, and excellent mechanical properties.
Applications: Ideal for high-pressure pipelines, boiler tubes, and high-pressure gas cylinders.
Common Materials: 10#, 20#, 12CrMo.
2. Grade B Seamless Pipes
Characteristics: Lower chemical and mechanical requirements compared to Grade A, with a simpler production process.
Applications: Suitable for medium and low-pressure pipelines and structural applications.
Common Materials: 10#, 20#, Q345B.
3. Grade C Seamless Pipes
Characteristics: Higher performance than Grade B but lower than Grade A, balancing chemical composition and mechanical strength.
Applications: Used in machinery manufacturing, general engineering pipelines, and heat exchanger components.
Common Materials: 10#, 20#, 35#.
4. Grade D Seamless Pipes
Characteristics: Lower chemical composition and mechanical property requirements, mainly for low-pressure fluid transportation.
Applications: Used in water supply, drainage pipelines, and low-pressure transmission systems.
Common Materials: 10#, 20#.
5. Grade E Seamless Pipes
Characteristics: Higher chemical composition requirements but lower mechanical property demands, specifically designed for oil well slurry transportation.
Applications: Used in oil well slurry transport and downhole pipelines.
Common Materials: E75, X95.
Related parameters of seamless pipes of different grades
The following table lists the main parameters of seamless pipes of different grades:
Grade
|
Outer diameter (mm)
|
Wall thickness (mm)
|
Nominal pressure (MPA)
|
A
|
≤610
|
>35
|
Variable
|
B
|
≤711
|
>35
|
≤20
|
C
|
≤711
|
>35
|
≤20
|
D
|
≤711
|
>10
|
≤3.2
|
E
|
≤711
|
>10
|
Variable
|
Note: "Variable" in the table means that the nominal pressure can be adjusted according to the actual working conditions and specific material properties.
Summary and Purchasing Recommendations
The classification of seamless pipe grades is a crucial factor in manufacturing, as different grades are designed to withstand varied pressure and temperature conditions. Their chemical composition and mechanical properties determine their suitability for specific applications.
- Grade Selection Guide:
Grade A: Ideal for high-temperature and high-pressure environments, such as high-pressure gas cylinders and pipelines.
Grade B & Grade C: Suitable for general pressure applications, meeting the demands of medium and low-pressure engineering projects.
Grade D: Designed for low-pressure fluid transportation, such as water supply and drainage systems.
Grade E: Best suited for special environments, especially those dealing with corrosive media like oil well slurry.
- Purchasing Considerations:
When selecting seamless pipes, consider the intended application, working conditions, and safety standards. Choosing the right grade ensures optimal performance, safety, and cost-effectiveness for your equipment and operations.