Heat treatment of oil casing is a process that improves the physical and mechanical properties of the casing by controlling its temperature and cooling rate to meet the requirements of a specific application. Oil casing typically undergoes two main types of heat treatments: normalizing and tempering. These heat treatments adjust the hardness, strength, corrosion resistance and toughness of the casing, making it suitable for drilling, producing and transporting oil and gas. The following are the general steps and purposes of heat treatment of oil casing.
Normalizing (Quenching):
Normalizing is a high-temperature heating and rapid cooling process designed to increase the hardness and strength of the casing. In this step, the casing is heated to an appropriate temperature, usually between 850°C and 1050°C, and then rapidly cooled. This will cause the internal structure of the casing to change to a martensitic structure, thereby increasing the hardness. Normalized casing is usually very hard but also brittle, so tempering is often required to improve its toughness.
Tempering:
Tempering is to heat the normalized casing to a lower temperature, usually between 150°C and 700°C, and then cool it at a slower rate. The purpose of tempering is to reduce the hardness of the casing while increasing its toughness. This process also allows the strength of the casing to be adjusted to meet specific application needs. Tempered casing generally has better impact resistance and toughness while maintaining sufficient hardness.
Preheating and Insulation: Prior to normalizing and tempering, the bushing typically undergoes some preheating steps to ensure even temperature distribution. The casing then needs to be held at high temperatures for a period of time to allow the grains within the material to rearrange and achieve the desired properties.
The heat treatment process for oil casing is determined based on material type, pipe wall thickness, pipe diameter and specific application requirements. Importantly, heat treatment needs to be carried out in accordance with relevant standards and specifications to ensure that the product meets quality and performance requirements. These standards are typically set by industry organizations and regulatory agencies, and are often followed by oil casing manufacturers to ensure product quality and performance.