Stainless steel (SS) is a versatile alloy material that can be used in manufacturing and fabrication. It is most commonly found in pipe form. Stainless steel pipe can be divided into stainless steel seamless pipe and stainless steel welded pipe, the mainly differences are as following:
Process
The first step of seamless stainless steel tube’s manufacturing process is punch out a hole in the stainless steel billet at 2200° F. While hot, the billet is drawn through a mandrel rod and elongated. The mandrel milling process increases the molds length by 20 times to form a seamless tube shape. Last, tubing is further shaped through pilgering, cold rolling, or cold drawing.
Welded stainless steel pipe is made of stainless steel strip or sheet through roll forming into a tube shape and then welding along its full length. After welding, the weld seam or bead of SS welded pipe can be refined by hot forming, cold forming, forging. More, the manufacturing process of stainless steel welded pipe can avoid multiple heating process, and the the whole process is very environmentally friendly.
Strength
SS seamless pipes are stronger because the welding seam can act as weak points that could break under high pressure.
Cost
Seamless stainless steel pipes are more expensive as they require more time and effort, while welded stainless steel pipes can be made quickly and with less precision.
Quality
Stainless steel seamless pipes have a higher quality finish than welded pipes because they do not have visible seams. Stainless steel welded pipes often have imperfections at the seams can be seen and felt.
Feature
Pipe Types
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Features
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Seamless stainless steel pipes
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Stronger
Superior corrosion resistance
Higher pressure resistance
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Welded stainless steel pipes
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Cost efficient
Readily available in long lengths
Fast lead times
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Application
Pipe Types
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Applications
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Seamless stainless steel pipes
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High pressure applications, such as:
Hydraulic systems
Oil and gas control lines
Chemical injection lines
Below sea safety valves
Chemical processing plant steam and heat trace bundles
Fluid and gas transfer
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Welded stainless steel pipes
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Low pressure applications, such as:
Water piping
Architectural applications
Hypodermic needles
Automotive industry
Food and beverage industry
Marine industry
Pharmaceutical industry
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