Detection Methods and Procedures
- Appearance Inspection
Use visual inspection or a magnifying glass to check for cracks, rust, burrs, and other defects on the thread surface.
- Dimensional Inspection
Utilize measuring tools such as calipers and micrometers to detect key dimensions like the major diameter, minor diameter, and thread pitch.
- Tightness Test
Employ special tools such as plug gauges or ring gauges to assess the tightness of the threads, ensuring a secure connection.
- Torque Detection
During the connection process, use a torque wrench to verify that the connection torque meets the specified requirements.
Testing Standards and Specifications
- API Standard
The threads of oil casing pipes should comply with relevant standards set by the American Petroleum Institute (API), such as API SPEC 5CT.
- ISO Standard
The International Organization for Standardization (ISO) has established standards for oil casing threads, such as ISO 11960.
- National Standards
Various countries have their own national standards, such as China's GB/T 9253.
- Corporate Standards
Some large petroleum companies develop their own corporate standards to guide production and testing.
Common Problems and Solutions
- Thread Damage
Problem: Thread damage may occur due to improper handling during processing or transportation.
Solution: Enhance protection during processing and transportation; repair or replace damaged threads.
- Size Out of Tolerance
Problem: Thread size deviations may result from insufficient accuracy of processing equipment or improper operation.
Solution: Improve the accuracy of processing equipment, strengthen operator training, and enhance dimensional inspection.
- Insufficient Tightness
Problem: Insufficient tightness may occur due to inadequate thread machining accuracy or improper operation during the connection process.
Solution: Improve processing accuracy, strengthen monitoring and adjustment during the connection process, and use high-quality sealing materials.
- Torque Issues
Problem: The torque may be too high or too low due to improper operation or equipment failure during the connection process.
Solution: Provide enhanced operator training, conduct regular maintenance and calibration of torque wrenches, and use high-quality joining materials.