JIS G 3457 SSAW (Spiral Submerged Arc Welded) steel pipes are manufactured in accordance with the Japanese Industrial Standards (JIS). These pipes are widely utilized in water transmission projects, structural frameworks, and industrial pipeline systems. Thanks to their high strength, excellent corrosion resistance, and cost-efficiency, they are especially suitable for long-distance water supply lines, bridge structures, and other large-scale infrastructure applications.
This guide provides a comprehensive overview of JIS G 3457 spiral welded steel pipes.
Union Steel Industry Co., Ltd is professional SSAW steel pipe manufacturer, for more details, please contact:sales@union-steels.com
JIS 3457 SSAW Steel Pipe vs Other Pipe Types
Feature
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JIS 3457SSAW Steel Pipe
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ERW Steel Pipe
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Seamless Steel Pipe
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Manufacturing Process
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Helical Submerged Arc Welding (HSAW)
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High-frequency welding
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No welding (extruded from solid steel)
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Strength & Durability
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High, suitable for industrial applications
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Moderate
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Very high
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Pressure Resistance
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Excellent
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Moderate
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Superior
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Corrosion Resistance
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Can be enhanced with coatings
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Requires additional coating
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Naturally more resistant
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Cost
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Cost-effective
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Slightly higher
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Expensive
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Diameter Range
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Large (up to 3500mm)
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Limited
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Limited
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Applications
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Water transmission, construction, industrial projects
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Water distribution, construction
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High-pressure applications
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Manufacturing Process of JIS G 3457 SSAW Steel Pipes
The production of JIS G 3457 spiral welded pipes is carried out under a rigorous quality control system to meet the mechanical and chemical property requirements of the JIS standard. Below is an outline of the main steps involved:
1. Steel Coil Selection
Selected coils are made from high-quality carbon steel, compliant with JIS G 3457 requirements.
Common material grades include: GR B, X42, X52, X60, X70, and X80.
2. Spiral Forming
The steel strip is fed into a spiral forming machine, where it is continuously shaped into a helical tube.
The spiral seam structure contributes to improved pressure resistance and uniform stress distribution.
3. Submerged Arc Welding (SAW)
Double-sided submerged arc welding (DSAW) is performed to create robust, deep-penetration welds.
This welding method enhances the pipe’s mechanical strength and ensures long-term structural integrity.
4. Non-Destructive Testing (NDT)
Ultrasonic testing and X-ray inspection are used to detect any internal or surface defects.
Hydrostatic pressure testing verifies that the pipe can safely withstand the required internal pressure.
5. Coating & Anti-Corrosion Treatment
Depending on the end-use, pipes may receive coatings such as:
Fusion Bonded Epoxy (FBE)
Three-Layer Polyethylene (3LPE)
Cement mortar lining
These treatments provide enhanced corrosion protection and extend the service life of the pipes.
6. Final Inspection & Certification
Finished pipes undergo thorough checks for dimensional accuracy, mechanical performance, and coating quality.
All compliant pipes are stamped and certified according to JIS G 3457 standards.
FAQ: JIS 3457 SSAW Steel Pipe
Question
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Answer
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What is JIS 3457 Spiral Welded Pipe used for?
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Mainly used for water transmission, industrial pipelines, and structural projects.
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What coatings are available?
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FBE, 3LPE, cement mortar lining, and galvanized coatings.
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How does it compare to API 5L pipes?
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JIS 3457 is ideal for Japanese and Asian markets, while API 5L is used for global oil & gas pipelines.
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Who is the best supplier?
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Cangzhou Spiral Steel Pipes Group Co., Ltd is a leading supplier with ISO & JIS 3457 certifications.
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What is the price per ton in 2025?
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Prices range from 850to850 to 850to2,600 per ton, depending on size and coating.
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How are these pipes tested?
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Ultrasonic, hydrostatic, and X-ray inspections ensure quality compliance.
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What are the advantages of spiral welded pipes over ERW pipes?
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Higher strength, better pressure resistance, and cost-effectiveness for large diameters.
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Do JIS 3457 pipes require coatings?
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Yes, coatings like FBE, 3LPE, or cement mortar lining enhance corrosion resistance.
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Are JIS 3457 pipes available in large diameters?
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Yes, they are available in sizes up to 3500mm in diameter.
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