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S355K2H structural steel pipes are often used in structural and civil engineering, as well as in the construction sector. It is a low alloy high strength steel with good shape and impact toughness that is primarily used in the manufacture of bridges, ships, vehicles, boilers, high-pressure vessels, oil and gas pipelines, power station equipment, lifting transport institutions, large steel structures, and other similar items. Use it to replace regular carbon steel, considerably reducing the weight of the construction, and ensuring the use of dependable, long-lasting materials.
Numerous designations are assigned in accordance with EN 10210. For instance,
• The symbol K in combination with either numerical i.e. 0 or 2, would mean that the specific impact properties of EN 10219 S355K2H Steel Pipeat specific temperature points of 0℃ and – 40℃ apiece.| DN | O. D. | W. T. | |||||||||||||||
| Inch | mm | SCH5S | SCH10S | SCH10 | SCH20 | SCH30 | SCH40 | SCH60 | SCH80 | SCH100 | SCH120 | SCH140 | SCH160 | STD | XS | XXS | |
| 50 | 2″ | 60.3 | 1.65 | 2.77 | – | – | – | 3.91 | – | 5.54 | – | – | – | 8.74 | 3.91 | 5.54 | 11.07 |
| 65 | 2 1/2″ | 73 | 2.11 | 3.05 | – | – | – | 5.16 | – | 7.01 | – | – | – | 9.53 | 5.16 | 7.01 | 14.02 |
| 80 | 3″ | 88.9 | 2.11 | 3.05 | – | – | – | 5.49 | – | 7.62 | – | – | – | 11.13 | 5.49 | 7.52 | 15.24 |
| 90 | 3 1/2″ | 101.6 | 2.11 | 3.05 | – | – | – | 5.74 | – | 8.08 | – | – | – | – | 5.74 | 8.08 | – |
| 100 | 4″ | 114.3 | 2.11 | 3.05 | – | – | – | 6.02 | – | 8.58 | – | 11.13 | – | 13.49 | 6.02 | 8.56 | 17.12 |
| 125 | 5″ | 141.3 | 2.77 | 3.4 | – | – | – | 6.55 | – | 9.53 | – | 12.7 | – | 15.88 | 6.55 | 9.53 | 18.05 |
| 150 | 6″ | 168.3 | 2.77 | 3.4 | – | – | – | 7.11 | – | 10.97 | – | 14.27 | – | 18.26 | 7.11 | 10.97 | 21.95 |
| 200 | 8″ | 219.1 | 2.77 | 3.76 | – | 6.35 | 7.04 | 8.18 | 10.31 | 12.7 | 15.09 | 18.26 | 20.62 | 23.01 | 8.18 | 12.7 | 22.23 |
| 250 | 10″ | 273.1 | 3.4 | 4.19 | – | 6.35 | 7.8 | 9.27 | 12.7 | 15.09 | 18.26 | 21.44 | 25.4 | 28.58 | 9.27 | 12.7 | 25.4 |
| 300 | 12″ | 323.9 | 3.96 | 4.57 | – | 6.35 | 8.38 | 10.31 | 14.27 | 17.48 | 21.44 | 25.4 | 28.58 | 33.32 | 9.53 | 12.7 | 25.4 |
| 350 | 14″ | 355.5 | 3.96 | 4.78 | 6.35 | 7.92 | 9.53 | 11.13 | 15.09 | 19.05 | 23.83 | 27.79 | 31.75 | 35.71 | 9.53 | 12.7 | – |
| 400 | 16″ | 406.4 | 4.19 | 4.78 | 6.35 | 7.92 | 9.53 | 12.7 | 16.66 | 21.44 | 26.19 | 30.96 | 36.53 | 40.49 | 9.53 | 12.7 | – |
| 450 | 18″ | 457.2 | 4.19 | 4.78 | 6.35 | 7.92 | 11.13 | 14.27 | 19.05 | 23.83 | 39.36 | 34.93 | 39.67 | 45.24 | – | – | – |
| 500 | 20″ | 508 | 4.78 | 5.54 | 6.35 | 9.53 | 12.7 | 15.09 | 20.62 | 26.19 | 32.54 | 38.1 | 44.45 | 50.01 | – | – | – |
| 550 | 22″ | 558.8 | 4.78 | 5.54 | 6.35 | 9.53 | 12.7 | – | 22.23 | 28.58 | 34.93 | 41.28 | 47.63 | 53.98 | – | – | – |
| 600 | 24″ | 609.6 | 5.54 | 6.35 | 6.35 | 9.53 | 14.27 | 17.48 | 24.61 | 30.96 | 38.89 | 46.02 | 52.37 | 59.54 | – | – | – |
This European standard only allows for the use of weldable steel. EN 1011-1 and EN 1011-2 specify the critical parameters for the welding of the products covered by this European standard.
While welding these materials, the primary worry is the development of cold cracking in the welded zone as the product’s thickness, strength level, and CEV grows. Cold cracking happens for a variety of reasons:
• Enhanced diffusible hydrogen concentrations in the weld metal;| Designation | Type of deoxidation | Sub Grop |
C
%
max.
Nominal thickness(mm)
|
Si % max. |
Mn % max. |
P % max. |
S % max. |
N % max. |
|
| According to EN10219 | ≤40 | ＞40≤65 | |||||||
| S355K2H | FF | QS | 0.22 | 0.22 | 0.55 | 1.6 | 0.03 | 0.03 | – |
|
1) The deoxidation methods are designated as follows: FF-Full killed steel containing nitrogen binding elements in amounts sufficient to bind available nitrogen (e.g.min.0.020% total Al, or 0.015% soluble Al). 2) QS-quality steel. 3) It is permissible to exceed the specified values provided that for each increase of 0.001%N the P max content will be reduced by 0.005%, the N content of the ladle analysis, however, shall not be more than 0.012% 4) The max. value for nitrogen does not apply if the chemical composition shows a minimum total Al content of0.020% with a minimum AL/N ratio of 2:1, or if sufficient other N-binding elements are present. The N-binding elements shall be recorded in Inspection Document. |
|||||||||
| Steel Grade | Mechanical Properties | Impact Energy (KV J) | ||||
| Yield Strength | Tensile Strength | Elongation | Test Temperature At Test Temperature of ℃ | |||
| (Mpa) | (Mpa) | (%) | -20 | 0 | 20 | |
| S355K2H | 355 | 510-680 | 22 | 40 | – | – |
| Characteristic | Round Hollow Sections | Square and Rectangular Hollow Sections |
| Outside Dimension | ± 1% with min ± 0.5mm and max ± 10mm | ± 1% with min of ± 0.5mm |
| Thickness (T) | T≤5mm: ±10% | T≤5mm: ±10% |
| T>5mm: ± 0.5mm | T>5mm: ± 0.5mm | |
| Out-of-Roundness | 2% | – |
| Convexity | – | Max .8% with min 0.5mm |
| Squareness of side | – | 90° ± 1° |
| External Corner Profile | – | T≤6mm: 1.6T to 2.4T |
| – | 6<T≤10mm: 2.0T to 3.0T | |
| – | T,10: 2.4T to 3.6T | |
| Twist | – | 2mm plus 0.5mm/m |
| Straightness | 0.2% of total | 0.15% of total |
| Mass | ±6% on individual length | |
EN 10219 S355K2H is tensile tested according to EN 10002-1 and Charpy impact tested according to EN 10045-1.
|
Inspection or test type |
Test frequency |
||
|
Internal tests |
Acceptance test |
||
|
Mandatory |
Chemical analysis |
M |
M |
|
Tensile testing |
M |
One per tested batch |
|
|
Dimension verification |
M |
M |
|
|
Visual inspection |
M |
M |
|
|
Optional |
Flattening test or expansion test (option 18) |
M |
One per tested batch |
|
Roughness testing |
Not applicable |
One per tested batch |
|
|
NDT of the weld in order to identify any longitudinal discontinuities |
Not applicable |
Individual |
|
|
NDT in order to detect any leaks |
|||
Except as provided for in EN10219 10.2 for hollow sections which are bundled, each S355J0H section shall be marked by suitable and durable methods such as painting, stamping, adhesive labels, or attached tags with the following:
— the steel designation e.g., EN 10219-S355JOH;
— the manufacturer’s name or trademark;
— in the case of specific inspection: an identification number, e.g., order number, which permits the correlation of the product or delivery unit to the related document;
— the mark of the external inspection representative (where applicable).
When the items are provided bundled, the EN10219 10.1 marking must be on a label that is firmly affixed to the bundle.
